Question:
What is the difference between a fuel injected
car and a carbureted car and which is better?
Answer:
The carb and fuel injection do the same job on an engine. Both
technologies introduce fuel particles to the air entering the engine
intake to support the internal combustion which ultimately gives us power
at the driving wheels. I think in a previous article we talked about a
thing called an air fuel mixture where the engine needs about 14 pounds of
air for every pound of fuel that it consumes, well the carb and the fuel
injection supply the fuel part of the mixture by "atomizing " or breaking a
fuel stream into a bunch of droplets and introducing the droplets into the
air as it is ingested by the engine.
The carburetor is a cast metal component that has a myriad of channels
through it with "jets " or little controlled sized orifices at the
entrances to the channels that allows the fuel to flow from an interim
little internal storage reservoir There is at least one large hole in the
middle someplace that the engine takes in all its air through this hole has
some sort of flap or gate that allows the operator to control or throttle
the amount of air that the engine gets and there fore control the engines
operating speed. Just before this throttle plate there is a restricted
area called a venturi that all the air that gets to the throttle plate has
to go through to get into the engine . The operation principal is fairly
simple the air entering the engine through the venturi has to speed up
because the diameter is smaller than the tube before the venturi and after
the venturi restriction - - the venturi (vena
contracta) is shaped in
such that the air speed increase makes a vacuum at a certain point along
the restriction. There is a small capillary hole in the vacuum area
that is connected to the fuel reservoir and the vacuum sucks some fuel out
of the reservoir and it mixes into the air that is blasting through the
venturi on its way into the engine. The small capillary channel is plugged
by a little screw in "jet" or orifice that has a appropriately sized hole
in it that only allows a measured amount of fuel through the hole on its
way to the venturi.
If you have heard of someone "jetting a carburetor "
what they are doing is changing the fuel orifice size to get it just
right for the amount of oxygen that is present in the air. There is a
complication - -- the throttle is not always in the completely open
position - - not even in racing - - so there are additional jets and
correction jets in order to handle idle and mid range running conditions
and a device called an accelerator pump that squirts extra fuel down the
throat to get the engine to react when we want it to speed up. The other
factor is cold start and running conditions
-- when an engine is cold it doesn't run very efficiently because it is designed and all the parts
are sized to run at an operating temperature -- so the mixture or air
and fuel has to be substantially different (more fuel less air) and we
have things like chokes that restrict the air volume until the engine gets
warm on carbureted street cars and on race cars they just plain run rough
until they warm up.
The
start of fuel injection:
The more modern street car carburetor is a mass of hoses and levers to
try and meet the emission standards and driving conditions - - a simple
device that has become over complicated but does work . In racing the
carburetor was the state of the art at one time but it started to become
the limiting factor in horsepower development. Most of the internal
combustion engine technology in the 1930's and 1940's really came from the
aircraft engines developed for the 2nd war and it was realized that better
performance could be gained from more precise fuel delivery to the
cylinders. The carbureted aircraft had some operating difficulties when the
aircraft was in an inverted attitude as it relies on gravity to keep the
fuel in it's storage bowl. On race cars when the cars went around corners
there were only certain carb manufactures that more or less mastered
nullifying the effects of cornering "G's". The merits of a system that
would not be affected by gravity was therefore a big motivator in
developing a different system for fuel delivery. So "fuel injection" made
its debut on gasoline engines in aviation during the war and on some cars
just after.
Fuel injection is simply a nozzle that sprays fuel into the airstream
going into the engine - -it therefore does not have to rely on any natural
phenomena like gravity or engine vacuum and in fact it goes one step better
as it is unaffected by gravity . when introduced on aircraft it was an
advantage as the engine kept running no matter what the aircraft's adopted
attitude was in car racing no matter what kind of cornering forces were
present the engine could now be immune. The early simple fuel injections
were pretty straight forward (like the early
carb). The early systems
consisted of some sort of fuel pump to create pressure in the "hoses" that
carried the fuel to the individual cylinders and some sort of nozzle on the
end of the hose would spray the fuel into a mist. sort of like putting your
thumb over the end of a garden hose to spray water on the lawn or to rinse
your car during its weekly bath. even these early systems had the advantage
of delivering more or less equal fuel to each cylinder over the carb and
manifold system that had to hope that the airflow with the fuel droplets
in it would treat each cylinder the same. Piston aircraft engines today
that have fuel injection use still a derivative of these early simple
systems because the simplicity means that there is less to go wrong.
It was soon realized that if you could time or synchronize when the
engine got the fuel delivered, a performance enhancement was possible so
mechanically timed injection emerged on some race cars in the 1950's and
by the 1970's most front line race cars had injection. Carburetors were
mostly retained by amateur classes of racing where there was a mandate to
restrict cost and performance. One big advantage to the injection was when
the driver wanted engine response coming out of a corner for instance and
he gave the engine more open throttle the engine response was immediate -
- the engine would get the fuel for the amount of gas pedal whether it
wanted it or not. These early mechanically injected cars were a lot of
fun to drive.
With the advent of modern technologies that allow for very precise
metering of fuel and very precise methods of measuring how much fuel the
engine needs to run at peak performance and electronics that can react
fast enough to control all of this, the fuel injection systems of today
are far ahead of those of the past and fuel injection has emerged as the
state of the art. We now spray the fuel through highly sophisticated
electronic nozzles that are located in key positions along the intake of
the engine to get optimum mixing of the fuel and air. We have things like
manifold pressure sensors that tell the electronic brain exactly how much
oxygen is in the air charge that the engine is ingesting so it knows how
much fuel to give the engine, We have oxygen sensors in the exhaust system
to verify the mixture for the computer etc etc.
The manufacturers would probably never meet any of the emission standards of today without the
level of sophistication that is possible with
today's fuel injection systems.
Today fuel injection is definitely the superior way to deliver
fuel to the cylinders and makes the kind of horse power development of the
modern race car possible.
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